Automation for the Modern Sugar Factory
Expertise in PLC, DCS, and Advanced Automation Systems
Expertise in PLC, DCS, and Advanced Automation Systems
As seasoned professionals in PLC, DCS, and industrial automation, we bring a wealth of knowledge and a wide spectrum of solutions tailored specifically for the sugar industry. Our comprehensive automation services are designed to revolutionize your factory's operations, ensuring optimal performance, enhanced safety, and superior product quality.
Mill automation transforms sugarcane milling into a high-performance, intelligently managed process. From automated cane feeding to precise juice flow stabilization, every function is optimized for maximum efficiency, safety, and reliability all with minimal manual intervention.
Boiler automation brings advanced control and real-time monitoring to the boiler house boosting efficiency, safety, and reliability. Featuring intelligent multi-element control and fully automated feeding systems, it ensures smooth, stable operations with full visibility and minimal manual intervention.
Experience next-level efficiency with FFE (Falling Film Evaporator) automation designed to take control of critical process parameters for consistent and optimized evaporation. From maintaining precise evaporator levels to managing inlet and recirculation flows, and even activating hot water during emergencies, intelligent automation minimizes manual intervention while maximizing performance.
Pan Automation revolutionizes the sugar boiling process by automating the control of critical parameters in vacuum pans such as steam pressure, vacuum levels, and massecuite level. The result? Consistent product quality, improved energy efficiency, and reduced dependence on manual operations.
PRDS (Pressure Reducing and Desuperheating Station) automation ensures precise delivery of steam at the right pressure and temperature customized for various process requirements across the plant. By automatically adjusting Superheated steam parameters, it enhances efficiency, safety, and process reliability.
Condenser automation generates the required vacuum efficiently using only the optimum amount of water and power. By intelligently monitoring the temperature difference between vapor and condensate, as well as adapting to fluctuating injection water temperatures due to ambient conditions, it ensures stable vacuum performance with reduced resource consumption.
Melter automation brings precision and efficiency to the raw sugar melting process. Designed for sugar refineries, it ensures consistent melt quality while minimizing energy consumption and maximizing process control—delivering smooth, reliable operation with less manual effort.
pH automation ensures precise pH control throughout the juice clarification process—guaranteeing pure, crystal-white sugar every time. With a proven multi-loop control at both the lime and sulphitation stages, and automated lime dosing directly proportional to juice flow and final pH, it delivers unmatched consistency and efficiency.
Centrifugal feed automation ensures accurate & consistent feeding to centrifugal machines, optimizing separation efficiency while reducing manual oversight. Automated controls maintain ideal feed rates, improving product quality and enhancing operational stability.
Steam Head Sugar Silo automation optimizes the handling and discharge of sugar from silos, ensuring smooth flow while preventing blockages and product degradation. Automated controls maintain ideal temperature and moisture levels, preserving Sugar quality and streamlining unloading operations.
Ensure full environmental compliance and real-time data insight across critical infrastructure with our integrated online monitoring solutions, as per CPCB and SPCB norms.
